Setup Sheet for Program 1001

Job Description:
down - milled
Document Path:
mold press v3

Setup
WCS
: #0
Stock
:
  
DX: 140mm

  
DY: 70mm

  
DZ: 20mm
Part
:
  
DX: 910.83mm
  
DY: 1461.7mm

  
DZ: 180mm
Stock Lower in WCS #0
:
  
X: 0mm

  
Y: 0mm

  
Z: -20mm
Stock Upper in WCS #0
:
  
X: 140mm

  
Y: 70mm

  
Z: 0mm

Total
Number Of Operations:
7
Number Of Tools:
3
Tools:
T1 T3 T4
Maximum Z:
14mm
Minimum Z:
-173.08mm
Maximum Feedrate:
2328mm/min
Maximum Spindle Speed:
9700rpm
Cutting Distance:
14513.47mm
Rapid Distance:
2777.48mm
Estimated Cycle Time:
34m:42s

Tools
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Minimum Z:
-22mm
Maximum Feed:
2328mm/min
Maximum Spindle Speed:
9700rpm
Cutting Distance:
13590.74mm
Rapid Distance:
239.48mm
Estimated Cycle Time:
5m:57s
(17.1%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T3 D3 L3
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Minimum Z:
-173.08mm
Maximum Feed:
330mm/min
Maximum Spindle Speed:
9700rpm
Cutting Distance:
755.01mm
Rapid Distance:
1065.48mm
Estimated Cycle Time:
24m:6s
(69.5%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T4 D4 L4
Type:
drill
Diameter:
7mm
Tip Angle:
118°
Length:
72.54mm
Flutes:
1
 
Minimum Z:
-22.1mm
Maximum Feed:
50mm/min
Maximum Spindle Speed:
4160rpm
Cutting Distance:
167.72mm
Rapid Distance:
1472.52mm
Estimated Cycle Time:
3m:39s
(10.5%)
 
Holder:
Maritool CAT40-APU13 Drill Chuck
Vendor:
Maritool
Product:
CAT40-APU13

Operations
Operation 1/7
Description:
pocket-main-roughing (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
2mm
Maximum stepover:
3mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
10838.23mm
Rapid Distance:
19mm
Estimated Cycle Time:
4m:40s
(13.4%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 2/7
Description:
pocket-30mm-roughing (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
10mm
Maximum stepover:
0.5mm
 
Maximum Z:
11mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
1412.1mm
Rapid Distance:
28.02mm
Estimated Cycle Time:
37s
(1.8%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
9.85mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 3/7
Description:
pocket-26 (3)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
1.5mm
 
Maximum Z:
11mm
Minimum Z:
-22mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
201.14mm
Rapid Distance:
38mm
Estimated Cycle Time:
10s
(0.5%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 4/7
Description:
bushing-face
Strategy:
Facing
WCS:
#0
Tolerance:
0.01mm
Maximum stepdown:
1.6mm
Maximum stepover:
5.5mm
 
Maximum Z:
13mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
1139.27mm
Rapid Distance:
154.47mm
Estimated Cycle Time:
31s
(1.5%)
Coolant:
Flood
T1 D1 L1
Manual tool change
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 5/7
Description:
Drill2 (2)
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
12mm
Minimum Z:
-173.08mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
30mm/min
Cutting Distance:
713.01mm
Rapid Distance:
783.68mm
Estimated Cycle Time:
23m:55s
(68.9%)
Coolant:
Flood
T3 D3 L3
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Operation 6/7
Description:
drill-7mm (2)
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
8mm
Minimum Z:
-22.1mm
Maximum Spindle Speed:
4160rpm
Maximum Feedrate:
50mm/min
Cutting Distance:
167.72mm
Rapid Distance:
1472.52mm
Estimated Cycle Time:
3m:39s
(10.5%)
Coolant:
Off
T4 D4 L4
Type:
drill
Diameter:
7mm
Tip Angle:
118°
Length:
72.54mm
Flutes:
1
 
Operation 7/7
Description:
drill-spot (2)
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
14mm
Minimum Z:
-2mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
330mm/min
Cutting Distance:
42mm
Rapid Distance:
281.8mm
Estimated Cycle Time:
11s
(0.5%)
Coolant:
Flood
T3 D3 L3
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill