Setup Sheet for Program 1001

Job Description:
down
Document Path:
mold press v4

Setup
WCS
: #0
Stock
:
  
DX: 140mm

  
DY: 70mm

  
DZ: 20mm
Part
:
  
DX: 910.83mm
  
DY: 1461.7mm

  
DZ: 180mm
Stock Lower in WCS #0
:
  
X: 0mm

  
Y: 0mm

  
Z: -20mm
Stock Upper in WCS #0
:
  
X: 140mm

  
Y: 70mm

  
Z: 0mm

Total
Number Of Operations:
28
Number Of Tools:
4
Tools:
T1 T2 T3 T4
Maximum Z:
25mm
Minimum Z:
-173.08mm
Maximum Feedrate:
2328mm/min
Maximum Spindle Speed:
10000rpm
Cutting Distance:
93305.7mm
Rapid Distance:
12458.69mm
Estimated Cycle Time:
1h:15m:49s

Tools
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Minimum Z:
-22mm
Maximum Feed:
2328mm/min
Maximum Spindle Speed:
9700rpm
Cutting Distance:
92111.57mm
Rapid Distance:
8065.37mm
Estimated Cycle Time:
41m:20s
(54.5%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T2 D2 L2
Type:
spot drill
Diameter:
6mm
Tip Angle:
90°
Length:
22.5mm
Flutes:
3
Description:
6mm Spot Drill
 
Minimum Z:
-1mm
Maximum Feed:
330mm/min
Maximum Spindle Speed:
10000rpm
Cutting Distance:
36mm
Rapid Distance:
169.33mm
Estimated Cycle Time:
9s
(0.2%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T3 D3 L3
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Minimum Z:
-173.08mm
Maximum Feed:
330mm/min
Maximum Spindle Speed:
9700rpm
Cutting Distance:
797.01mm
Rapid Distance:
1339.28mm
Estimated Cycle Time:
24m:17s
(32%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T4 D4 L4
Type:
drill
Diameter:
7mm
Tip Angle:
118°
Length:
72.54mm
Flutes:
1
 
Minimum Z:
-22.1mm
Maximum Feed:
50mm/min
Maximum Spindle Speed:
4160rpm
Cutting Distance:
361.12mm
Rapid Distance:
2884.71mm
Estimated Cycle Time:
7m:48s
(10.3%)
 
Holder:
Maritool CAT40-APU13 Drill Chuck
Vendor:
Maritool
Product:
CAT40-APU13

Operations
Operation 1/28
Description:
pocket-main-roughing
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
0.8mm
Maximum stepover:
3.5mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
17917.44mm
Rapid Distance:
5888.27mm
Estimated Cycle Time:
8m:52s
(11.7%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 2/28
Description:
pocket-main-cleanup
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
1.5mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
5088.14mm
Rapid Distance:
214.57mm
Estimated Cycle Time:
2m:14s
(2.9%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 3/28
Description:
pocket-30mm-roughing
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
2mm
Maximum stepover:
0.3mm
 
Maximum Z:
11mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
9958.9mm
Rapid Distance:
35mm
Estimated Cycle Time:
4m:17s
(5.7%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 4/28
Description:
pocket-30mm-cleanup
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
2.5mm
 
Maximum Z:
10mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
197.35mm
Rapid Distance:
32mm
Estimated Cycle Time:
5s
(0.1%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 5/28
Description:
pocket-26
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
1.5mm
 
Maximum Z:
11mm
Minimum Z:
-22mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
201.35mm
Rapid Distance:
38mm
Estimated Cycle Time:
6s
(0.1%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 6/28
Description:
pocket-main-roughing (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
2mm
Maximum stepover:
3mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
10838.23mm
Rapid Distance:
19mm
Estimated Cycle Time:
4m:40s
(6.1%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 7/28
Description:
pocket-30mm-roughing (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
10mm
Maximum stepover:
0.5mm
 
Maximum Z:
11mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
1412.1mm
Rapid Distance:
28.02mm
Estimated Cycle Time:
37s
(0.8%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
9.85mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 8/28
Description:
pocket-26 (3)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
1.5mm
 
Maximum Z:
11mm
Minimum Z:
-22mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
201.14mm
Rapid Distance:
38mm
Estimated Cycle Time:
10s
(0.2%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 9/28
Description:
bushing-face
Strategy:
Facing
WCS:
#0
Tolerance:
0.01mm
Maximum stepdown:
1.6mm
Maximum stepover:
5.5mm
 
Maximum Z:
13mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
1139.27mm
Rapid Distance:
154.47mm
Estimated Cycle Time:
31s
(0.7%)
Coolant:
Flood
T1 D1 L1
Manual tool change
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 10/28
Description:
Drill2 (2)
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
12mm
Minimum Z:
-173.08mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
30mm/min
Cutting Distance:
713.01mm
Rapid Distance:
783.68mm
Estimated Cycle Time:
23m:55s
(31.6%)
Coolant:
Flood
T3 D3 L3
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Operation 11/28
Description:
drill-7mm (2)
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
8mm
Minimum Z:
-22.1mm
Maximum Spindle Speed:
4160rpm
Maximum Feedrate:
50mm/min
Cutting Distance:
167.72mm
Rapid Distance:
1472.52mm
Estimated Cycle Time:
3m:39s
(4.8%)
Coolant:
Off
T4 D4 L4
Type:
drill
Diameter:
7mm
Tip Angle:
118°
Length:
72.54mm
Flutes:
1
 
Operation 12/28
Description:
drill-spot (2)
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
14mm
Minimum Z:
-2mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
330mm/min
Cutting Distance:
42mm
Rapid Distance:
281.8mm
Estimated Cycle Time:
11s
(0.2%)
Coolant:
Flood
T3 D3 L3
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Operation 13/28
Description:
pocket - main roughing
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
0.9mm
Maximum stepover:
3.5mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
18239.19mm
Rapid Distance:
823.53mm
Estimated Cycle Time:
8m:2s
(10.6%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 14/28
Description:
pocket-main-cleanup
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
3.5mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
2214.02mm
Rapid Distance:
163.31mm
Estimated Cycle Time:
59s
(1.3%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 15/28
Description:
pocket - 30 mm - roughing
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
5mm
Maximum stepover:
0.2mm
 
Maximum Z:
10mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
6529.13mm
Rapid Distance:
31mm
Estimated Cycle Time:
2m:49s
(3.7%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 16/28
Description:
pocket - 30 - cleanup
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
6mm
 
Maximum Z:
10mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
177.36mm
Rapid Distance:
32mm
Estimated Cycle Time:
5s
(0.1%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 17/28
Description:
pocket-30mm
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
0.2mm
 
Maximum Z:
10mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
1642.49mm
Rapid Distance:
32mm
Estimated Cycle Time:
43s
(0.9%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 18/28
Description:
pocket-26
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
1.5mm
 
Maximum Z:
11mm
Minimum Z:
-22mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
201.35mm
Rapid Distance:
38mm
Estimated Cycle Time:
6s
(0.1%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 19/28
Description:
pocket - main roughing (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
2mm
Maximum stepover:
3mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
10836.33mm
Rapid Distance:
19mm
Estimated Cycle Time:
4m:40s
(6.1%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 20/28
Description:
pocket-main-cleanup (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
3.5mm
 
Maximum Z:
10mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
2403.85mm
Rapid Distance:
109.91mm
Estimated Cycle Time:
1m:3s
(1.4%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 21/28
Description:
pocket - 30 mm - roughing (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepdown:
10mm
Maximum stepover:
0.5mm
 
Maximum Z:
11mm
Minimum Z:
-18mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
1412.1mm
Rapid Distance:
28.02mm
Estimated Cycle Time:
37s
(0.8%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
9.85mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 22/28
Description:
pocket-26 (2)
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
1.5mm
 
Maximum Z:
11mm
Minimum Z:
-22mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
201.14mm
Rapid Distance:
38mm
Estimated Cycle Time:
10s
(0.2%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 23/28
Description:
Face1
Strategy:
Facing
WCS:
#0
Tolerance:
0.01mm
Maximum stepover:
9.5mm
 
Maximum Z:
10mm
Minimum Z:
-0.1mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
631.8mm
Rapid Distance:
126.32mm
Estimated Cycle Time:
18s
(0.4%)
Coolant:
Flood
T1 D1 L1
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 24/28
Description:
drill-spot
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
15mm
Minimum Z:
-2mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
330mm/min
Cutting Distance:
42mm
Rapid Distance:
273.8mm
Estimated Cycle Time:
11s
(0.2%)
Coolant:
Flood
T3 D3 L3
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Operation 25/28
Description:
drill-7mm
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
15mm
Minimum Z:
-22.1mm
Maximum Spindle Speed:
4160rpm
Maximum Feedrate:
50mm/min
Cutting Distance:
193.4mm
Rapid Distance:
1412.2mm
Estimated Cycle Time:
4m:9s
(5.5%)
Coolant:
Off
T4 D4 L4
Type:
drill
Diameter:
7mm
Tip Angle:
118°
Length:
72.54mm
Flutes:
1
 
Operation 26/28
Description:
bushing-face (2)
Strategy:
Facing
WCS:
#0
Tolerance:
0.01mm
Maximum stepdown:
2.5mm
Maximum stepover:
9.5mm
 
Maximum Z:
25mm
Minimum Z:
-5mm
Maximum Spindle Speed:
9700rpm
Maximum Feedrate:
2328mm/min
Cutting Distance:
668.88mm
Rapid Distance:
176.97mm
Estimated Cycle Time:
19s
(0.4%)
Coolant:
Flood
T1 D1 L1
Manual tool change
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Flat Endmill
 
Operation 27/28
Description:
Drill3
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
15mm
Minimum Z:
-1mm
Maximum Spindle Speed:
10000rpm
Maximum Feedrate:
330mm/min
Cutting Distance:
18mm
Rapid Distance:
84.67mm
Estimated Cycle Time:
4s
(0.1%)
Coolant:
Flood
T2 D2 L2
Type:
spot drill
Diameter:
6mm
Tip Angle:
90°
Length:
22.5mm
Flutes:
3
Description:
6mm Spot Drill
 
Operation 28/28
Description:
Drill3 (2)
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
15mm
Minimum Z:
-1mm
Maximum Spindle Speed:
10000rpm
Maximum Feedrate:
330mm/min
Cutting Distance:
18mm
Rapid Distance:
84.67mm
Estimated Cycle Time:
4s
(0.1%)
Coolant:
Flood
T2 D2 L2
Type:
spot drill
Diameter:
6mm
Tip Angle:
90°
Length:
22.5mm
Flutes:
3
Description:
6mm Spot Drill