Setup Sheet for Program 1001

Job Description:
Up - Cutting
Document Path:
Elena-Standard-Gear-Brackets v24

Setup
WCS
: #0
Stock
:
  
DX: 142mm

  
DY: 70mm

  
DZ: 20mm
Part
:
  
DX: 140mm
  
DY: 70mm

  
DZ: 20mm
Stock Lower in WCS #0
:
  
X: 0mm

  
Y: -70mm

  
Z: -20mm
Stock Upper in WCS #0
:
  
X: 142mm

  
Y: 0mm

  
Z: 0mm

Total
Number Of Operations:
16
Number Of Tools:
6
Tools:
T2 T3 T4 T5 T10 T20
Maximum Z:
155mm
Minimum Z:
-25mm
Maximum Feedrate:
5197.546mm/min
Maximum Spindle Speed:
9702rpm
Cutting Distance:
6481.64mm
Rapid Distance:
2264.97mm
Estimated Cycle Time:
4m:53s

Tools
T2 D2 L2
Type:
right hand tap
Diameter:
8mm
Length:
72.54mm
Flutes:
3
 
Minimum Z:
-25mm
Maximum Feed:
5197.546mm/min
Maximum Spindle Speed:
4158rpm
Cutting Distance:
240mm
Rapid Distance:
237.5mm
Estimated Cycle Time:
14s
(4.7%)
 
Holder:
Maritool CAT40-APU13 Drill Chuck
Vendor:
Maritool
Product:
CAT40-APU13
    
T3 D3 L3
Type:
probe
Diameter:
3mm
Corner Radius:
1.5mm
Length:
21.5mm
Flutes:
1
Vendor:
Renishaw
Product:
A-5000-4160
 
Minimum Z:
-6mm
Maximum Feed:
4050.874mm/min
Maximum Spindle Speed:
9702rpm
Cutting Distance:
554.58mm
Rapid Distance:
178.56mm
Estimated Cycle Time:
11s
(3.8%)
 
Holder:
Default Holder
    
T4 D4 L4
Type:
flat end mill
Diameter:
16mm
Length:
27.5mm
Flutes:
2
Description:
16 mm Flat Endmill - Finish
 
Minimum Z:
-4.5mm
Maximum Feed:
3202.563mm/min
Maximum Spindle Speed:
8085rpm
Cutting Distance:
1522.6mm
Rapid Distance:
133.73mm
Estimated Cycle Time:
30s
(10.3%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T5 D5 L5
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Minimum Z:
-21.9mm
Maximum Feed:
4046.872mm/min
Maximum Spindle Speed:
9702rpm
Cutting Distance:
3626.54mm
Rapid Distance:
923.26mm
Estimated Cycle Time:
1m:13s
(25.1%)
 
Holder:
Maritool CAT40-ER32-2.35
Vendor:
Maritool
Product:
CAT40-ER32-2.35
    
T10 D10 L10
Type:
drill
Diameter:
7mm
Tip Angle:
118°
Length:
72.54mm
Flutes:
2
 
Minimum Z:
-24.1mm
Maximum Feed:
3205.739mm/min
Maximum Spindle Speed:
9702rpm
Cutting Distance:
326.78mm
Rapid Distance:
777.71mm
Estimated Cycle Time:
32s
(10.8%)
 
Holder:
Maritool CAT40-APU13 Drill Chuck
Vendor:
Maritool
Product:
CAT40-APU13
    
T20 D20 L20
Type:
face mill
Diameter:
80mm
Length:
50mm
Flutes:
6
 
Minimum Z:
-0.1mm
Maximum Feed:
1000mm/min
Maximum Spindle Speed:
5000rpm
Cutting Distance:
211.13mm
Rapid Distance:
14.2mm
Estimated Cycle Time:
13s
(4.4%)
 

Operations
Operation 1/16
Description:
Probe WCS1
Strategy:
Probe
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
155mm
Minimum Z:
-3mm
T3 D3 L3
Type:
probe
Diameter:
3mm
Corner Radius:
1.5mm
Length:
21.5mm
Flutes:
1
Vendor:
Renishaw
Product:
A-5000-4160
 
Operation 2/16
Description:
Probe WCS2
Strategy:
Probe
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
155mm
Minimum Z:
-3mm
T3 D3 L3
Type:
probe
Diameter:
3mm
Corner Radius:
1.5mm
Length:
21.5mm
Flutes:
1
Vendor:
Renishaw
Product:
A-5000-4160
 
Operation 3/16
Description:
Probe WCS3
Strategy:
Probe
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
155mm
Minimum Z:
0mm
T3 D3 L3
Type:
probe
Diameter:
3mm
Corner Radius:
1.5mm
Length:
21.5mm
Flutes:
1
Vendor:
Renishaw
Product:
A-5000-4160
 
Operation 4/16
Description:
Spot-7
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
15mm
Minimum Z:
-4mm
Maximum Spindle Speed:
9702rpm
Maximum Feedrate:
1350.291mm/min
Cutting Distance:
36mm
Rapid Distance:
273.5mm
Estimated Cycle Time:
5s
(1.7%)
Coolant:
Flood
T5 D5 L5
Type:
spot drill
Diameter:
10mm
Tip Angle:
90°
Length:
27.5mm
Flutes:
3
Description:
10mm Spot Drill
 
Operation 5/16
Description:
Drill2
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
15mm
Minimum Z:
-24.1mm
Maximum Spindle Speed:
4158rpm
Maximum Feedrate:
436.594mm/min
Cutting Distance:
122.21mm
Rapid Distance:
553.71mm
Estimated Cycle Time:
23s
(8%)
Coolant:
Flood
T10 D10 L10
Type:
drill
Diameter:
7mm
Tip Angle:
118°
Length:
72.54mm
Flutes:
2
 
Operation 6/16
Description:
Drill3
Strategy:
Drilling
WCS:
#0
Tolerance:
0.01mm
 
Maximum Z:
15mm
Minimum Z:
-25mm
Maximum Spindle Speed:
4158rpm
Maximum Feedrate:
5197.546mm/min
Cutting Distance:
240mm
Rapid Distance:
237.5mm
Estimated Cycle Time:
14s
(4.7%)
Coolant:
Flood
T2 D2 L2
Type:
right hand tap
Diameter:
8mm
Length:
72.54mm
Flutes:
3
 
Operation 7/16
Description:
Pocket : 2D Adaptive1
Strategy:
Adaptive 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0.5mm
Optimal load:
10mm
Load deviation:
1mm
 
Maximum Z:
15mm
Minimum Z:
-4.5mm
Maximum Spindle Speed:
8085rpm
Maximum Feedrate:
3202.563mm/min
Cutting Distance:
1522.6mm
Rapid Distance:
133.73mm
Estimated Cycle Time:
30s
(10.3%)
Coolant:
Flood
T4 D4 L4
Type:
flat end mill
Diameter:
16mm
Length:
27.5mm
Flutes:
2
Description:
16 mm Flat Endmill - Finish
 
Operation 8/16
Description:
Pocket 2D Cleaning
Strategy:
Adaptive 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Optimal load:
7mm
Load deviation:
0.7mm
 
Maximum Z:
15mm
Minimum Z:
-5mm
Maximum Spindle Speed:
8085rpm
Maximum Feedrate:
4046.872mm/min
Cutting Distance:
1624.11mm
Rapid Distance:
37mm
Estimated Cycle Time:
25s
(8.4%)
Coolant:
Flood
T5 D5 L5
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Cleaning
 
Operation 9/16
Description:
Pcoket : 2D Contour3
Strategy:
Contour 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepover:
9.5mm
 
Maximum Z:
15mm
Minimum Z:
-5mm
Maximum Spindle Speed:
8085rpm
Maximum Feedrate:
4046.872mm/min
Cutting Distance:
573.15mm
Rapid Distance:
386.46mm
Estimated Cycle Time:
14s
(4.7%)
Coolant:
Flood
T5 D5 L5
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Cleaning
 
Operation 10/16
Description:
Bushing 2D Pocket1
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0.5mm
Maximum stepover:
12mm
 
Maximum Z:
15mm
Minimum Z:
-17.5mm
Maximum Spindle Speed:
8085rpm
Maximum Feedrate:
3202.563mm/min
Cutting Distance:
720.29mm
Rapid Distance:
41.5mm
Estimated Cycle Time:
14s
(4.8%)
Coolant:
Flood
T5 D5 L5
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Cleaning
 
Operation 11/16
Description:
2D Pocket3
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
12mm
 
Maximum Z:
15mm
Minimum Z:
-20mm
Maximum Spindle Speed:
8085rpm
Maximum Feedrate:
3202.563mm/min
Cutting Distance:
87.22mm
Rapid Distance:
44mm
Estimated Cycle Time:
3s
(1%)
Coolant:
Flood
T5 D5 L5
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
4
Description:
10mm Cleaning
 
Operation 12/16
Description:
Pocket_Clean
Strategy:
Pocket 2D
WCS:
#0
Tolerance:
0.1mm
Stock to Leave:
0mm
Maximum stepover:
1.75mm
 
Maximum Z:
15mm
Minimum Z:
-20mm
Maximum Spindle Speed:
8085rpm
Maximum Feedrate:
4046.872mm/min
Cutting Distance:
435.35mm
Rapid Distance:
94.9mm
Estimated Cycle Time:
9s
(3%)
Coolant:
Flood
T5 D5 L5
Type:
flat end mill
Diameter:
9.9mm
Length:
27.5mm
Flutes:
3
Description:
10mm Cleaning
 
Operation 13/16
Description:
2D Contour3
Strategy:
Contour 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0.1mm
Maximum stepover:
12mm
 
Maximum Z:
15mm
Minimum Z:
-21.9mm
Maximum Spindle Speed:
8085rpm
Maximum Feedrate:
3202.563mm/min
Cutting Distance:
150.42mm
Rapid Distance:
45.9mm
Estimated Cycle Time:
4s
(1.5%)
Coolant:
Flood
T5 D5 L5
Type:
flat end mill
Diameter:
10mm
Length:
27.5mm
Flutes:
3
Description:
10mm Cleaning
 
Operation 14/16
Description:
Face2
Strategy:
Facing
WCS:
#0
Tolerance:
0.01mm
Maximum stepover:
76mm
 
Maximum Z:
15mm
Minimum Z:
-0.1mm
Maximum Spindle Speed:
5000rpm
Maximum Feedrate:
1000mm/min
Cutting Distance:
211.13mm
Rapid Distance:
14.2mm
Estimated Cycle Time:
13s
(4.4%)
Coolant:
Flood
T20 D20 L20
Type:
face mill
Diameter:
80mm
Length:
50mm
Flutes:
6
 
Operation 15/16
Description:
2D Contour2
Strategy:
Contour 2D
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
Maximum stepover:
9.5mm
 
Maximum Z:
15mm
Minimum Z:
-20mm
Maximum Spindle Speed:
9702rpm
Maximum Feedrate:
3205.739mm/min
Cutting Distance:
204.57mm
Rapid Distance:
224mm
Estimated Cycle Time:
8s
(2.8%)
Coolant:
Flood
T10 D10 L10
Type:
flat end mill
Diameter:
10mm
Length:
72.54mm
Flutes:
2
Description:
10mm Flat HSS-2F
 
Operation 16/16
Description:
2D Chamfer1
WCS:
#0
Tolerance:
0.01mm
Stock to Leave:
0mm
 
Maximum Z:
15mm
Minimum Z:
-6mm
Maximum Spindle Speed:
9702rpm
Maximum Feedrate:
4050.874mm/min
Cutting Distance:
554.58mm
Rapid Distance:
178.56mm
Estimated Cycle Time:
11s
(3.8%)
Coolant:
Flood
T3 D3 L3
Type:
chamfer mill
Diameter:
10mm
Taper Angle:
60°
Length:
21.5mm
Flutes:
3
Description:
10mm x 60 Chamfer Tool